ADM 110 TPH Portable Drum Plant
**SPL110 Drum-Mixer:**
* 62" diameter x 26' long rotary drum. The shell is manufactured from A36 steel.
* Two (2) dryer tires constructed from 1045 alloy steel, quenched and tempered to a 200 Brinnel, forged one piece and seamless are factory mounted. Tire support pads are placed between the drum tire and drum shell.
* Four (4) adjustable trunnions with spherical roller bearings. Trunnions are hardened to a 50-60 Rockwell and driven by shaft mounted gear reducers & 10 hp x 1800rpm motors.
* Two (2) oversized guide rollers ensure total tire/trunnion surface contact.
* An alternating flight design provides for a high efficiency material veil, reducing operating costs. Flights are staggered for maximum heat transfer.
* The exhaust breeching located at the discharge end of the drum provides for duct transition and velocity reduction.
* A manhole access is provided with quick release clamps. High temperature drum seals are stud welded externally onto the back of the exhaust breeching minimizing leakage air.
* Main frame is constructed from heavy duty I-beams with support legs to grade.
**SPL110 Venturi Wet Scrubber:**
* 68" diameter x 10' long scrubber barrel. The barrel is constructed with AR400 and A36 steel.
* An adjustable venturi is provided to adjust airflow for various production rates.
* The venturi and duct sections are lined with AR plate. The elbow into the scrubber barrel is lined with chrome carbide for long maintenance life.
* 18,000acfm x 18"wg RTF Series exhaust fan & 75hp x 1800rpm motor.
* A 60 gpm water pump with 5 HP, 1800 RPM motor is provided with 50' of cables to supply water for the cleaning process.
**Inlet (Slinger) Feed Conveyor:**
* Fast feed slinger conveyor with 3hp x 1800rpm motor
* Shaft mounted gear reducer.
* Browning sheaves and belts with expanded metal belt guard.
* Cema "B" troughing idlers.
* Cema "B" Flat idlers for returns.
* 24" multi-ply conveyor belting.
* Lagged head pulley.
* Self cleaning wing pulley with adjustable take-ups.
* Heavy-duty C-Channel construction.
**DC150-100 Drag Conveyor:**
* The 20" wide drag conveyor is constructed from heavy 1/4" casing and has a capacity of 150tph.
* The drag conveyor is mounted directly on the SPL frame and is easily raised for operation.
* The conveyor uses a single 4" pitch heavy-duty roller chain.
* The conveyor bottom is covered with 1/2" thick AR400 wear liner and the sidewalls are fitted with 6" tall x 3/8" thick AR400 liners.
* The conveyor is driven by a 20 hp x 1800 motor.
* The drag conveyor head shaft is made from 2-15/16" diameter cold rolled steel. The segmented sprocket is bolted to a split hub. The sprocket is hardened to a 500 Brinell.
* The adjustable tail shaft is made from 2-7/16" diameter cold rolled steel.
* Hinged steel covers in 5' sections provide easy access to the conveyor for inspection and/or maintenance.
* An integral 2500lb batcher provides for easy truck loading.
**Starjet 200 Burner Equipment by Hauck Manufacturing Co.**
* 40.3 million Btu/hr burner unit.
* Combination burner with wide range of turndown.
* Flow meter included.
* Stainless steel ignition cone.
* Adjustable flame shaping capabilities.
* Dual scanner ports.
* 36osi high-pressure atomizing blower with 40 hp x 3600 rpm motor.
**SPL110 Asphalt Pumping System:**
* Viking 60 gallons per minute dual mass flow pump system. Sheaved for 45 gpm to accommodate turn down of plant
* 5 HP variable speed AC 1200 RPM motor with frequency drive.
* Browning sheaves and belts.
* Hinge down belt guard over drives.
* Three-way jacketed valve mounted to metering pump.
* Pneumatically operated three-way valve with cylinder, valve, and all electrical components.
* Circuit limit switch with status light, displaying liquid asphalt pumping direction.
* Adjustable motor mount for belt tensioning.
* Temperature compensation with probe, factory mounted.
* 60 pulse per revolution digital tachometer feedback, factory mounted in a 10" x 8" Nema 4 enclosure.
* Skid mounted onto a rugged steel base. Factory assembled and piped with stainless steel hot-oil jumpers.
* All high voltage wiring will be terminated to separate enclosure mounted to the pump skid.
**SPL110 Fuel Oil Pumping System:**
* 6gpm fuel oil pump assembly with 1 hp x 1800rpm motor.
* Duplex filters with independent ball valve shutoffs.
* Ful-Flo pressure regulator with pressure gauges.
* Factory piped and mounted on a metal base.
**ADM® Motor Control Centers (MCCs):**
* MCCs are used to house across-the-line starters with Electronic Overload Relays –Soft starters – and Variable speed drives
* The MCC’s mount inside the control house separate from the operator controls.
* UL 508A Listed; Type 12 enclosure painted to match the plant, over an ANSI 61 gray polyester powder base paint, outside and white, polyester powder paint inside
* All breakers, motor starters, and frequency drives, and other components are mounted inside the MCC and pre wired at factory. (items for bin feeders and tank control are housed in separate MCC’s)
* Steel panels are 12 gauge, finished with a conductive, corrosion-resistant coating
* IEC-style components allow for a more compact footprint designs that maximize enclosure use reducing your MCC footprint
* ADM MCC’s are available with a main disconnect breaker from 600…1200 A Standard 3-phase, 3-wire, ungrounded Delta connection, rated 600V or less, and 50 or 60 Hz. Other options and systems are available.
* Quick Connect power connectors for all motors under 100HP
* 3-point latch mechanism operated by oil-tight key-lock handle
* Enclosures have gasketed, overlapping doors to keep the elements at bay.
**Plant Control System:**
* Operators control console mounted to plant frame with 50' of control cables for remote mounting.
* Status indicating lights.
* Motor control center includes motor starters & circuit breaker protection.
**AC Tank:**
* DMI PMAC AC TANK
* Tank capacity is 14,000 Gallons
* MAIN COMPONENTS
* 2 Ecoflam diesel burners @ 800,000 BTU each
* 2" positive displacement asphalt pump. (Unload/load)
* Scavenger hot oil system with expansion tank and re circulation pump.
* 2 Agitators for PMAC
* Control Panel including automatic temperature controler.
* Built within a 40'HC ocean container.
* PORTABILITY
* Convert tank to a portable unit just by mounting it on a standard 40’ ocean container chassis. (Not included)
* 40’ Container frame stationary 14,000 gallon direct firedasphalt tank featuring 2 agitators for PMAC, scavenger hot oil system and 2 Ecoflam 800 MBTU diesel burners, insulation.
* Tank can be converted to portable unit just by mounting it ona standard 40’ ocean container chassis
### TANK IS LOCATED IN MEXICO, APART FROM PLANT, AND WILL BE SHIPPED TO BUYER INCLUDED IN PRICE. TANK CAN ALSO BE PURCHASED SEPERATELY.
**Burner Control System:**
* Automatic microprocessor temperature controller by Honeywell.
* High stack temperature alarm controller.
* Motor status-indicating lights.
* Flame supervision with ultraviolet flame sensors.
* Manual control backup separate from automatic controls for burner operation.
* Exhaust gas damper control.
**ADP-020 Digital Process Blending Computer:**
* Virgin aggregate totalizer.
* User selected volumetric scale backups.
* Weigh bridge assembly with 150kg loadcell. Rugged two piece fall through frame design.
* Single high capacity platform load cell.
* Automatic zero weight belt load tracking.
* Asphalt pump rate automatically controlled, timed and interlocked to the aggregate scale rate.
* Liquid Asphalt weight temperature compensation.
* Liquid asphalt totalizer.
* Volumetric control for feeders. Capable of up to 4 different inputs.
* Virgin aggregate rate TPH.
* Asphalt rate TPH.
* Operator Installed aggregate moisture content for each aggregate.
* Storage of up to 10 mix formulas.
**SPL110 Portability:**
* The portability package includes dual 11 x 22.5 tires and rims mounted on tandem axles, air brakes, stop and turn signals, kingpin hitch and glad hand.
* The spring suspension provides a smooth ride to protect equipment on the road.
* Adjustable crankdown down legs with pads are provided for quick and easy setting.
* Landing jacks are provided for easy tractor hookup and disconnect.
* Containerized Cold Feed Bins
**4CFB15 Cold Feed Bins:**
* The top opening of each bin is 10' wide x 8' deep and has a heaped capacity of 15 tons based on a material density of 110 lbs/ft3
* The top lip on each bin is reinforced with heavy-duty angle iron.
* Bin walls are fabricated with ¼" thick steel plate with heavy angle stiffeners for rigid support.
* The steep sloped sidewalls ensure free flow of material to a self-relieving discharge opening.
* A multi-position radial type discharge gate with positive lock is provided with each bin.
* Heavy ½" rubber skirt boards keep material spillage to a minimum
* The belt feeders are 18" wide x 7'-6" long with 4" diameter flat rollers on 5" centers for maximum support.
* Each belt feeder has a lagged head pulley and self cleaning, adjustable tail pulley.
* Feeder drives use a 2-hp ac x 1200-rpm motor with variable drive.
* The 24" collecting conveyor has a lagged head pulley and self cleaning, adjustable tail pulley and is driven by a 7-1/2 hp x 1800-rpm motor.
* The collecting conveyor has 4" diameter troughing rollers on 4' centers and 4" diameter flat return rollers on 10' centers.
* A spring tensioned belt cleaner is mounted to the head pulley of the collecting conveyor.
* All drives have open mesh belt guards for safety and ease of visual inspection.
* The bins are integrated with heavy duty “I”-beam construction and support legs to grade are provided.
* The cold feed unit is factory wired from the included power panel, which is mounted to the frame. This weatherproof enclosure houses the necessary breakers and frequency drives.
**Flow Detectors on Each Bin:**
* The detectors are mounted in the discharge opening of each bin. Through the use of visual and audible alarms, they alert the operator to an interruption of material flow.
**Tach Feedback on Each Bin:**
* Mounted to the tail pulley of each bin feeder, the tachometer transmits belt speed to the blending computer for accurate proportioning control.
**CFB15 Portability:**
* The portability package includes dual 11 x 22.5 tires and rims mounted on a single axle, air brakes, stop and turn signals, kingpin hitch and glad hand.
* Landing jacks are provided for easy tractor hookup and disconnect.
